Refine our PID controller with a Stepper Motor

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We currently have a PID controller which controls water flow to a motor. The RPM of the motor will change depending on the flow. We want to precisely control motor RPM with water flow, so we use a water valve and actuator with a potentiometer which also tells our PID the valve position. Our actuator is somewhat slow. We believe a stepper motor actuator would make the response faster. So we would like to replace our 0-5 volt analog actuator signal and 0-5 volt analog position feedback with a stepper motor. We would need a system to convert our 0-5 volt actuator signal to a stepper motor signal, and the stepper motor's position be converted into a 0-5 volt signal.

I am not looking you to provide actual hardware. I am looking for recommendations for parts to accomplish this task, a system design.

From the proposals, I see I need to clarify some things. Our existing control works well. I would like to improve the response of the system to hopefully work even better. Controlling the RPM of this motor is on the scale of controlling a flying drone, not controlling the water level in a tank or temperature in an over. It needs to respond VERY quickly and not overshoot significantly, and NOT go into oscillation.

I believe what I need is something to convert the 0-5 volt control signal (which now goes a DC bi-directional power supply and then to the DC motor/actuator) to something which will drive a stepper motor. Then instead of a potentiometer, I need something (possibly part of the same stepper motor driver) which will produce a 0-5 volt signal indicating the stepper motor's position. We will continue to use our PID controller board. However, I am open to suggestions for using a totally new system.

Електротехніка Електроніка Техніка Технологія машинобудування

ID Проекту: #21523280

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sagradoamicus

Hi I am experienced electronics engineer with more than 9 years of experience. I can do it for you. I have worked on a number of projects before. I have read the details and I am confident I can do it for you. please s Більше

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ahmad5857

Hi Sir, We have sound knowledge of PID controllers and we can program your system very well. Lets talk to us on it. We are professional engineers and developers who do such projects from the last 10 years. We offer Більше

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trutony

************Power Electronics & Control Engineering Expert************ Hi, I have a good experience in design, simulation and development of Power control systems. If you give me this project, you will get a good resul Більше

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CoherentTech123

Dear Sir, I am an expert with more than 15 years of experience in firmware development and prototyping. I have read the details of your work. I assure you the best solution for your work.

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saied2017

Hello I'm Mohamed Saeed. control engineer expert with high experience. I have checked your job description and I'm ready to help you in your project.

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hayat38402

We are a team of Electrical and Electronics engineers and we are Excellent in the following areas: • Embedded C Programming. • VHDL/Verilog • Microcontroller like Arduino, Raspberry Pi, FPGA, AVR, PIC and STM32. • ID Більше

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mcollinscalz

Hello, am Collins am an Engineer by profession and my field is mechanical engineering. I have skills in developing fluid mechanics systems and looking at your projects requirements I believe my skills will be of more u Більше

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nycer847

Hello there, I am Asad, I holds MS degree in electrical engineering (specialization in automation and control systems) and currently enrolled in PhD (control systems). I see that you need some help in PID controller. Більше

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chamikaIGamage

Dear Friend, Im Chamika Expert Electronic Engineer with extensive knowledge of PID and Stepper motors . We can integrate with Hall effect sensor and get RPM and use that to control RPM precisely Closed loop PID. Bu Більше

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mosalema

Hello there I am a Mechatronics engineer specializing in Control systems Please contact me so we can discuss all the details Best regards

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macroenergy

I am an electronic engineer with 20 years of experience. I have realized many projects so far. I have 15 years of experience in power electronics and motor control. I've worked on a 3-phase induction motor before. I d Більше

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thanhbinh160886

I am here to bring your product to life. I'm a mechanical engineer and I have 8 experience years. Experience type: 3D, 2D models, Render, Sheet metals, Machine and Devices, industrial product, Plastic molds, plastic p Більше

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yousufhusain434

Hello Dear Employer the project you wants to do, I completed similar project. I can help you in this project. I have experience about different PID controlled project like PID Line Following Robot, PID Temperature Con Більше

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hhmsd

Hi, As I'm mechanical and robotics engineer I have experiences in controller design and implementation for such systems. I read your description. But I think there are some ambiguity in it and there is some question t Більше

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Muratzz

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george19921014

cHello! I am interested in your project. I have experience on microelectronics, ARM, Arduino, Raspberry, PIC, ATMega and so on. I can do help you. And I want to cooperate with you. Tell me your opinion. Thanks. My rega Більше

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pointksp

My work is my profession Relevant Skills and Experience As per your requirement .Work is my

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kathrotiyaharsh0

Hello there, I have configured PID controllers of Eurotherm, Delta, PPI, and many other manufacturers. I can provide solution as per your need, what I need is some more details of exact hardware and signal requirement. Більше

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albatrosssystem4

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dikkoabubakar

I will be considering obtaining the parameters of your current PID controller and subjecting to Matlab modelling to identify areas of weakness. Then model your stepper motor suggestion in comparative configuration to e Більше

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